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HW-111 Pre-Charge Rev 4 + Motor Interface Rev 3 ()

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* ELEC-364 Changed optoisolator, IN+ to one of the AND inputs instead of IN-, connected LATCH_OUT to inverter, changed R7 and R9 to 1208 resistors, added mosFET switching circuit between LATCH_OUT and optoisolator, removed mosFET switching circuit between AND gate and RS Latch

* HW-111 Precharge Rev 4.0
- Changed HV directives to use a mask instead
- Removed 4 way crosses from the schematic
- Changed opto-isolator to low side switching and removed the P-FET

TODO
- Update library from master
- Change comprarator to TLV1701
- Look into removing S-R latch
- Redo layout to include motor interface (controller board + MCP2515)
- Look into adding thermistors to the pre-charge and discharge
resistors?

* HW-111 Pre-Charge Rev 4
- Updated libraries from master

* HW-111 Motor Interface Rev 4
- Modified pre-charge circuit to remove an inverter
- Added fuse holder
- Changed to a hierchael design for readablitiy
- Combined most of motor interface and pre-charge

TODO:
- Review schematic and fix designators

Library changes
+ FUSE 3A 250VAC/450VDC RADIAL
+ FUSE HOLDER PC-TRON RADIAL
+ IC OPTOISOLATOR HCPL-0211 8-SOIC

* HW-111 Motor Controller Interface/Pre-Charge Rev 4
- Fixed net naming on the controller board interface
- Reannotated schematic

* HW-111
- Connected ISO_GND between schematic sheets
- Fixed footprint links for Blue LED, Diode 60V 3A, and 3POS ULTRA-FIT

* HW-111 Motor Controller Interface/Pre-Charge Rev 4
- Changed LED on ISO_12V to blue

* HW-111
- Finished preliminary layout for isolated section

TODO
- Review placement
- Finish placement for LV section
- Consider adding a common mode choke + filtering caps to CAN
- Fix PESD1CAN footprint

* HW-111
- Fixed footprint for PESD1CAN TVS diode
- Began routing. Have 18/84 nets remaining

* ELEC-364 Pre-charge rev 4
- Continued routing

* HW-111
- Finished preliminary routing for PCB

TODO
- Add test points to PCB
- Add labels in silkscreen for connectors, LED, HV symbol etc
- Layout review

* HW-111 Pre-Charge Rev 4
- Finished layout, no DRCs

Library
- Added DIODE TVS 160V to schematic and footprint libraries

* Generated gerbers, still have to generate the BOM and PDFs

* ELEC-364 Pre-Charge Rev 4 + Motor Interface
- Updated FUSE HOLDER PCS to include supplier part number and parameters
- Updated BOM

* Updated libraries from master
This commit is contained in:
Taiping Li 2019-01-26 17:49:31 -05:00 committed by GitHub
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commit 75d27df6f8
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58 changed files with 455069 additions and 690 deletions
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MSXII_PreChargeController/Project Outputs for PreCharge/Fabrication Files/PreCharge_3.0.EXTREP → MSXII_PreChargeController/Project Outputs for PreCharge/Fabrication Files/PreCharge_3.0.EXTREP~HEAD
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MSXII_PreChargeController/Project Outputs for PreCharge/Fabrication Files/PreCharge_3.0.EXTREP~master Normal file
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------------------------------------------------------------------------------------------
Gerber File Extension Report For: PreCharge_3.0.GBR 2018-06-22 1:56:16 AM
------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------
Layer Extension Layer Description
------------------------------------------------------------------------------------------
.GTO Top Overlay
.GTP Top Paste
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.GBS Solder Side
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.GM13 Mechanical 13
.GM15 Mechanical 15
.GKO Keep-Out Layer
.GPT Top Pad Master
.GPB Bottom Pad Master
------------------------------------------------------------------------------------------

27
MSXII_PreChargeController/Project Outputs for PreCharge/Fabrication Files/PreCharge_4.0.DRR Normal file
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----------------------------------------------------------------------------------------------------------------------------------
NCDrill File Report For: Motor Interface.PcbDoc 2019-01-18 6:58:06 PM
----------------------------------------------------------------------------------------------------------------------------------
Layer Pair : Top Layer to Bottom Layer
ASCII RoundHoles File : PreCharge_4.0.TXT
Tool Hole Size Hole Tolerance Hole Type Hole Count Plated Tool Travel
----------------------------------------------------------------------------------------------------------------------------------
T1 12mil (0.3mm) Round 303 PTH 0.00inch (0.00mm)
T2 24mil (0.6mm) Round 2 PTH 0.00inch (0.00mm)
T3 25mil (0.635mm) Round 4 PTH 0.00inch (0.00mm)
T4 28mil (0.7mm) +2mil (0.05mm)/-0mil (0mm) Round 2 PTH 0.00inch (0.00mm)
T5 32mil (0.8mm) Round 4 PTH 0.00inch (0.00mm)
T6 40mil (1.02mm) +/-2mil (0.04mm) Round 9 PTH 0.00inch (0.00mm)
T7 77mil (1.95mm) Round 1 PTH 0.00inch (0.00mm)
T8 87mil (2.2mm) Round 2 PTH 0.00inch (0.00mm)
T9 89mil (2.25mm) Round 12 PTH 0.00inch (0.00mm)
T10 91mil (2.3mm) +/-2mil (0.04mm) Round 2 PTH 0.00inch (0.00mm)
T11 91mil (2.3mm) +/-16mil (0.4mm) Round 2 PTH 0.00inch (0.00mm)
T12 91mil (2.3mm) Round 2 PTH 0.00inch (0.00mm)
T13 106mil (2.7mm) Round 8 PTH 0.00inch (0.00mm)
T14 109mil (2.775mm) Round 4 PTH 0.00inch (0.00mm)
----------------------------------------------------------------------------------------------------------------------------------
Totals 357
Total Processing Time (hh:mm:ss) : 00:00:00

26
MSXII_PreChargeController/Project Outputs for PreCharge/Fabrication Files/PreCharge_4.0.EXTREP Normal file
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------------------------------------------------------------------------------------------
Gerber File Extension Report For: PreCharge_4.0.GBR 2019-01-18 6:58:04 PM
------------------------------------------------------------------------------------------
------------------------------------------------------------------------------------------
Layer Extension Layer Description
------------------------------------------------------------------------------------------
.GTO Top Overlay
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.GBP Bottom Paste
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.GM3 Assembly Top
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.GM13 Mechanical 13
.GM15 Mechanical 15
.GKO Keep-Out Layer
.GPT Top Pad Master
.GPB Bottom Pad Master
------------------------------------------------------------------------------------------

4889
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24
MSXII_PreChargeController/Project Outputs for PreCharge/Fabrication Files/PreCharge_4.0.GM3 Normal file
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G04*
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