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Two errors in the previous revision changed the conclusions: - SP40N01GHNK Qg is 126 nC typ, not the ~70 nC recorded. The board already spends 12.1% of the LMR54406 rail on gate charge and works, so gate charge is not the binding constraint and parts were rejected against a bar below what is fitted. - The fitted part ships under two datasheet revisions with the same MPN. Ver-1.0 is 490 mJ / 1.27 C/W, Ver-1.1 is 1089 mJ / 0.96 C/W. Confirm the revision against the reel date code before treating 1089 mJ as the bar. Land pattern: the reference drain land is larger than the fitted part's own exposed pad, so every DFN5x6 in the survey lands on it, both TPHR8504PL package variants included. The repeated "needs a redrawn footprint" warning was wrong except for Nexperia LFPAK56, which is a genuine second footprint. TPHR8504PL ships as either 2-5Q1S (SOP Advance) or 2-5W1A (SOP Advance(N)), one MPN, two mechanical drawings. EAS in mJ is not comparable across vendors: test inductance spans 18 uH to 0.5 mH. Added back-computed IAS for the 5x6 class. Replaces the screened 5x6 rows with 10 verified candidates and expands the 3x3 class to 13. Stock and price re-pulled from the JLCPCB parts API. Co-Authored-By: Claude Opus 5 (1M context) <noreply@anthropic.com>
313 lines
17 KiB
Markdown
313 lines
17 KiB
Markdown
# Alternates
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Second sources for OpenDrone parts, grouped by the only thing that makes a
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swap possible: one land pattern, one pinout, one function. A part listed here
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fits the copper. Whether it fits the *board* is the second half of each
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section, and that half disqualifies most candidates.
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Nothing here is fitted. The fitted part is named at the top of each class and
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is the only one that has been through an assembly run. Promoting an alternate
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is a board change: datasheet read, stencil check, bench run, in that order.
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Verified means the pinout or the parameter was read out of the manufacturer
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datasheet. Screened means it came from a distributor parametric field and
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nobody has opened the datasheet. Do not order against a screened row.
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**Judge a package by its measured body, not its name.** Every vendor names its
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own eight-lead power package and the names do not map onto each other:
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Toshiba SOP Advance, Vishay PowerPAK SO-8, Infineon SuperSO8, Nexperia LFPAK56
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and a generic PDFN5x6 are all the same size class. Whether one lands on our
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copper is arithmetic on the datasheet drawing, not a question about the name,
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and the answer for the 5x6 class is in that section.
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MOSFET stock and price are JLCPCB parts API, checked 2026-08-29, at the 1000
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break unless the row says otherwise. Gate driver rows are LCSC at 2026-08-27.
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They move.
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## Power MOSFET, DFN 5x6
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Used on OpenESC-30x30, Q1-Q24, 24 per board.
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Land pattern `4in1ESC-30x30:PDFN-8L_L6.0-W5.0-P1.27`: two rows of four leads
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0.58 x 1.08 mm at y +/-2.83, so pads spanning y 2.29 to 3.37, 1.27 mm pitch,
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plus a 4.4 x 4.1 mm drain pad centred at y -0.69. Pins 1-3 source, 4 gate,
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5-8 drain.
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Fitted: **SP40N01GHNK**, C22385416.
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**The fitted part has two datasheet revisions under one part number, and they
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disagree about the two parameters that decide this whole section.**
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| | Ver-1.0 | Ver-1.1 |
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| EAS | 490 mJ | 1089 mJ |
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| RthJC | 1.27 C/W | 0.96 C/W |
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| PD | 98 W | 130 W |
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| Qg typ | 119 nC | 126 nC |
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Both documents are internally self-consistent, so this is a real silicon or
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process change that Siliup shipped without touching the MPN. That is exactly
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the case where a reorder silently returns the older die. **Confirm the
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revision against the reel date code before treating 1089 mJ as the bar.** The
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table below is ranked against Ver-1.1. If Ver-1.0 is what ships, every row
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from TPHR8504PL down improves relative to it.
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Verified 2026-08-29. Every row read from the manufacturer datasheet.
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| Part | Vendor | LCSC | Package, body mm | VDSS | RDS(on) max @10V | Qg @10V | EAS | RthJC | Stock | $@1k |
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| SP40N01GHNK (fitted) | Siliup | C22385416 | PDFN5x6 | 40 V | 1.5 mOhm | 126 nC typ | 1089 mJ | 0.96 | 1632 | 0.331 |
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| NCEP40T15AGU | NCE Power | C5119012 | DFN5X6-8L 4.90 x 6.00 | 40 V | 1.5 mOhm | 62 nC | 1620 mJ | 0.93 | 4017 | 0.490 |
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| PSMN1R4-40YLD | Nexperia | C458253 | LFPAK56 4.9 x 6.0 | 40 V | 1.4 mOhm | 143 max | 1641 mJ | 0.56 | 802 | 0.315 |
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| TPHR8504PL | Toshiba | C22388172 | SOP Advance, see note | 40 V | 0.85 mOhm | 103 nC | 336 mJ | 0.88 | 37632 | 0.517 |
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| HYG009N04LS1C2 | Huayi | C2890387 | PDFN5x6-8L 5.20 x 6.15 | 40 V | 0.96 mOhm | 89 nC | 780 mJ | 2.0 | 14231 | 0.425 |
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| XRS225N04LF | XinRui | C50314145 | PDFN-8L 5x6 | 40 V | 1.0 mOhm | 118 nC | 627 mJ | 1.1 | 1896 | 0.316 |
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| NCEP40T13GU | NCE Power | C191993 | DFN5X6-8L 4.90 x 6.00 | 40 V | 2.3 mOhm | 70 max | 600 mJ | 1.56 | 7226 | 0.339 |
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| CJAC200SN04U | JSCJ Changjing | C19268993 | PDFNWB5x6-8L | 40 V | 0.90 mOhm | 124 nC | 760 mJ | 1.2 | 1381 | 0.707 |
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| APG013N04G | ALLPOWER | C5443733 | PDFN5x6-8L 5.10 x 6.05 | 40 V | 1.3 mOhm | 30 nC | 473 mJ | 1.9 | 3630 | 0.344 |
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| BSC010N04LS6 | Infineon | C7220836 | SuperSO8 5.15 x 6.15 | 40 V | 1.0 mOhm | 83 max | 376 mJ | 1.0 | 4705 | 0.535 |
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| DON160N04T | Doingter | C50386321 | DFN5x6 clip 5.20 x 6.05 | 40 V | 1.6 mOhm | 66 nC | 200 mJ | 1.5 | 2804 | 0.297 |
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**EAS in mJ is not comparable across vendors.** Test inductance in this table
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spans 18 uH to 0.5 mH, a 28x range, and energy scales with L at fixed current.
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Back-computing avalanche current from EAS = 0.5 L I^2 is the honest
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comparison, and it reorders the table:
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| Part | IAS |
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| TPHR8504PL | 120 A stated |
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| NCEP40T15AGU | 80.5 A |
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| HYG009N04LS1C2 | 72.1 A |
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| SP40N01GHNK (fitted) | 66.0 A |
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| DON160N04T | 63.2 A |
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| XRS225N04LF | 56.0 A |
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| CJAC200SN04U | 55.1 A |
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| NCEP40T13GU | 49.0 A |
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| APG013N04G | 43.5 A |
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PSMN1R4-40YLD is the only part in the class publishing an avalanche curve
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rather than a single point: 1641 mJ at ID 25 A and 446 mJ at ID 74 A, IAS
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190 A, 100% tested.
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**The gate is avalanche, not RDS(on).** OpenESC-30x30 has no input clamp. The
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avalanche-rated FET *is* the overvoltage backstop, by design
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(`OpenDrone-Testing/Tests/ESC/ESC-17-overvoltage-rationale.md`). 8S charged is
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33.6 V against a 40 V part, so avalanche capability is the margin.
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**30 V parts do not belong on this board.** 8S charged is above their
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breakdown. A 30 V part is a valid alternate only if the board is re-rated to
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6S. The 40 V floor is what buys 8S in the first place.
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**Gate charge is not the binding constraint, and an earlier revision of this
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file said it was.** The fitted part is 126 nC typ, not the ~70 nC previously
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recorded here. The real arithmetic: 24 FETs x 126 nC x 24 kHz = 72.6 mA, so
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the board already spends 12.1% of the LMR54406's 0.6 A rail on gate charge and
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works. The worst part in the table, PSMN1R4-40YLD at 143 nC max, is 82.4 mA or
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13.7%. Nothing here loads the rail meaningfully harder than what is fitted.
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Driver dissipation and edge rate still move with Qg; rail headroom does not.
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### Land pattern: almost everything in this size class fits
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The reference drain land is 4.4 x 4.1 mm, larger than the fitted part's own
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exposed pad at 4.01 x 3.48, so it has margin to spare. Computed from each
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datasheet's own overall length, lead length and exposed pad, against pads
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spanning y 2.29 to 3.37:
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| Part | Lead y-span | Exposed pad |
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| SP40N01GHNK (fitted) | 2.39-3.02 | 4.01 x 3.48 |
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| NCEP40T15AGU | 2.39-3.00 | 3.81 x 3.58 |
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| TPHR8504PL 2-5W1A | 2.40-3.05 | 4.21 x 3.69 |
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| TPHR8504PL 2-5Q1S | 2.20-3.00 | 4.25 x 3.50 |
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| DON160N04T | 2.38-3.02 | 4.00 x 4.10 |
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| HYG009N04LS1C2 | 2.48-3.08 | 4.10 x 3.77 |
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| JMSH0401AGQ | 2.38-3.08 | 4.10 x 3.53 |
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| AGM403A1 | 2.39-3.08 | 4.01 x 3.48 |
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**Nexperia LFPAK56 is the one genuine footprint outlier.** It is a copper clip
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package with four gullwing leads on one side plus a drain tab, not an 8-lead
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DFN. PSMN1R4-40YLD needs a second footprint and its own copper pour.
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Three parts overrun a 5.2 x 6.2 window at maximum material condition and their
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courtyards must be drawn to MMC, not nominal: HYG009N04LS1C2 (5.4 x 6.35),
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JMSH0401AGQ (5.4 x 6.25) and XRS225N04LF (5.4 x 6.15).
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**TPHR8504PL: one MPN, two packages.** Toshiba ships it as either 2-5Q1S
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(SOP Advance, 5.0 x 6.0 overall, gullwing) or 2-5W1A (SOP Advance(N),
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5.15 x 6.10 overall, flat lead). Both land on our pattern, per the table above,
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so the ambiguity is not a blocker here, but the part number does not determine
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what arrives and a stencil check has to cover both. Its V(BR)DSS is also
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specified at ID = 10 mA, looser than the 250 uA every Chinese vendor in the
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table uses, and V(BR)DSX collapses to 25 V min at VGS = -20 V.
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### What actually beats the fitted part
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**NCEP40T15AGU.** Higher avalanche current at an identical L = 0.5 mH test
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condition, the only like-for-like avalanche comparison available. Half the gate
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charge, marginally better RthJC, same RDS(on) max, lands on the existing
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copper. Costs $3.81 more per board. 4017 pieces is 167 boards, so it has to be
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reserved before a batch, not after.
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**PSMN1R4-40YLD** is the strongest technical answer to what this board actually
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fails at: copper clip with solder die attach, Rth(j-mb) 0.56 against the fitted
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0.96, and the most rigorously characterised avalanche behaviour in the class.
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It is currently cheaper than the fitted part. It is held back by 802 pieces and
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by being the one real footprint job.
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Note the fitted part is down to 1632 pieces, 68 boards. That is the near-term
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constraint regardless of what this section concludes.
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Not checked for any part in this class: repetitive avalanche EAR/IAR ratings,
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AEC-Q101 status, MSL and reflow profile, and body-diode reverse recovery under
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this board's real di/dt. Datasheet Qrr is measured at 100 A/us, likely
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optimistic here.
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## Power MOSFET, DFN 3x3
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Used on OpenESC-20x20, Q1-Q24, 24 per board.
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Land pattern `Package_SON:Diodes_PowerDI3333-8` (KiCad global library, not the
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project library). Four lead pads 0.7 x 0.42 mm at x -1.5 on 0.65 mm pitch
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(three source, one gate), four matching pads at x +1.5 for the drain leads, and
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a 1.71 x 1.71 mm drain tab at x +0.455. The four drain-lead pads carry no pad
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number in that footprint, so KiCad gives them no net: they solder to the part
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but are invisible to DRC.
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Fitted: **DOY180N03T**, C49441966, 30 V.
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Verified 2026-08-29. AON7140, APG035N04Q and SP40N03GNJ were verified in the
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2026-08-27 pass from datasheets in `OpenESC-20x20/hardware/datasheets/` and
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their stock and price columns were not re-pulled, so those three are older than
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the rest of the table.
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| Part | Vendor | LCSC | Package, body mm | VDSS | RDS(on) @10V | Qg @10V | EAS | RthJC | Stock | $ |
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| DOY180N03T (fitted) | Doingter | C49441966 | TDFN3333-8PL 3.30 x 3.30 | 30 V | 1.0 typ / 1.2 max | 39.8 nC | 100 mJ | 0.33, see note | 1815 | 0.184 @5k |
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| DOY170N04T | Doingter | C50386319 | TDFN3333-8PL 3.30 x 3.30 | 40 V | 1.7 typ / 2.2 max | 39.8 nC | 200 mJ | 0.70 | 2437 | 0.286 |
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| JMSL0302AU | JieJie JJM | C2890409 | PDFN3x3-8L 3.28 x 3.33 | 30 V | 1.2 typ / 1.5 max | 39 nC | 101 mJ | 2.5 max | 4680 | 0.157 @500 |
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| IQE013N04LM6 | Infineon | C3289346 | PG-TSON-8-4 3.30 x 3.30 | 40 V | 1.1 typ / 1.35 max | 55 max | 255 mJ | 1.4 max | 90 | 1.582 |
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| BSZ018N04LS6 | Infineon | C534643 | PG-TSDSON-8 FL 3.30 x 3.30 | 40 V | 1.6 typ / 1.8 max | 31 nC | 189 mJ | 1.8 max | 93 | 1.073 |
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| AON7418 | Alpha & Omega | C74384 | DFN3.3x3.3, see note | 30 V | 1.4 typ / 1.7 max | 65 max | 109 mJ | 1.5 max | 483 | 0.341 |
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| NCEP4065QU | NCE Power | C502974 | DFN3.3x3.3-8L 3.35 x 3.30 | 40 V | 2.2 typ / 2.8 max | 34.8 nC | 500 mJ | 2.3 | 1910 | 0.346 |
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| TPN2R304PL | Toshiba | C5802634 | TSON Advance, see note | 40 V | 1.8 typ / 2.3 max | 41 nC | 39 mJ | 1.43 | 2595 | 0.457 |
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| PTQ10HN03B | HT JinYu | C49384054 | PDFN3333 3.15 x 3.05 | 30 V | 3.1 typ / 4.0 max | 55 nC | 163 mJ | 2.31 | 4670 | 0.069 |
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| XRS80N04D | XinRui | C50314143 | PDFN3333-8L 3.15 x 3.30 | 40 V | 3.4 typ / 4.5 max | 32 nC | 125 mJ | 1.9 max | 3025 | 0.102 |
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| AON7140 | Alpha & Omega | C2758662 | DFN3x3 | 40 V | 1.9 typ / 2.3 max | 42 typ / 60 max | 135 mJ | not read | 2131 | 0.491 |
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| APG035N04Q | ALLPOWER | C5443653 | PDFN3x3 | 40 V | 2.8 typ / 3.5 max | 20.3 nC | 100 mJ | 2.42 | 1436 | 0.143 |
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| SP40N03GNJ | Siliup | C22466709 | PDFN3x3 | 40 V | 2.9 typ | 26 nC | 169 mJ | 2.27 | 958 | 0.111 @5k |
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| PSMN3R3-40MSH | Nexperia | none | LFPAK33 (SOT1210), see note | 40 V | 2.6 typ / 3.3 max | 42 max | 200 mJ | 1.48 max | not listed | n/a |
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Body dimensions not read from a mechanical drawing, so the package column is
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screened for these three: **AON7418**, whose datasheet contains no package
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outline drawing at all (the 3.3 x 3.3 is a page-1 label); **TPN2R304PL**, taken
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from Toshiba's package designation; and **PTQ10HN03B**, whose name refers to
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the 3.30 x 3.30 lead span, not the 3.15 x 3.05 body. PTQ10HN03B also publishes
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two different bottom-view pad options under one package name with no statement
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of which one ships.
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EAS test conditions differ here as they do in the 5x6 class. AON7140 is at
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L 0.3 mH and IAS 30 A, softer than the 0.5 mH the Doingter and NCE parts use,
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so the mJ figures are not directly comparable.
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**DOY170N04T is the only zero-work change in this class.** Same vendor, same
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TDFN3333-8PL drawing symbol for symbol as the fitted part, so it drops onto the
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existing land pattern. It doubles EAS to 200 mJ and buys 8S headroom, at
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2.2 mOhm max against 1.2, roughly +83% conduction loss per FET.
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**JMSL0302AU is the natural qualified second source.** 1.5 mOhm max against the
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fitted 1.2 at the same 39 nC, with 2.6x the stock at 60% of the price and an
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honestly published thermal number. It stays 30 V, so it does nothing for cell
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count.
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Every 40 V row costs conduction loss. The trade is cell count, since 30 V VDSS
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is what caps OpenESC-20x20 and OpenAIO at 6S. Take a 40 V part only if the
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board is being re-rated, and re-run the thermal case, not just the arithmetic.
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**The thermal ranking in this class is unanchored.** The fitted part's stated
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0.33 C/W RthJC is back-computed from PD = 379 W at TC = 25 C in a 3.3 x 3.3 mm
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package, which is not a physical figure. The same vendor's identical package
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drawing states PD = 179 W and RthJC = 0.70 C/W for DOY170N04T, a factor of two
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in the same package. Nobody has measured either, and the measured 20x20 failure
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mode is FET joint reflow, so this is the number that matters most and the one
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least worth trusting.
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Following from that: nobody has computed at what phase current DOY170N04T's
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2.2 mOhm reaches the same die temperature the fitted part reaches at 1.2 mOhm,
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on the 20x20's real copper and airflow. That calculation decides whether the
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40 V drop-in is adoptable, and it needs a measured board RthJA, not a datasheet
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RthJC.
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Not buildable today: IQE013N04LM6 at 90 pieces, BSZ018N04LS6 at 93 and AON7418
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at 483. At 24 FETs per board, 90 pieces is under four boards. BSZ018N04LS6 is
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the best part in the class on paper and is effectively out of stock.
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**PSMN3R3-40MSH is the only different thermal construction available.** LFPAK33
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is a copper clip package rated to 175 C junction with 1.48 C/W max to the
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mounting base, which is the most direct structural answer to solder joint
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reflow. It has no LCSC listing, is Mouser/DigiKey/Farnell only, and needs a
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completely new footprint: four clip leads on one side plus a drain mounting
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base, not an 8-lead DFN. PSMN1R6-40YLC and PSMN1R8-40YLC were screened and
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dropped earlier for being LFPAK56, which is the 5 x 6 package; LFPAK33 is the
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3.3 x 3.3 member of the same family and does belong in this class.
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## Three-phase gate driver, QFN-24 4x4
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Used on OpenESC-30x30 (U4, U6, U8, U10), OpenESC-20x20 (U3, U7, U9, U11) and
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OpenAIO, four per board.
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Land pattern `4in1ESC:QFN-24_L4.0-W4.0-P0.50-TL-EP2.8`: 24 pads 0.55 x 0.28 mm
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on 0.5 mm pitch, pin 1 top left, plus a 1.4 x 1.4 mm centre pad.
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Fitted: **NSG2065Q**, C41414478.
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Reference pinout, which every part below matches exactly:
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| Pin | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 |
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| | LIN1 | LIN2 | LIN3 | VCC | NC | COM | NC | NC | LO3 | LO2 | LO1 | VS3 |
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| Pin | 13 | 14 | 15 | 16 | 17 | 18 | 19 | 20 | 21 | 22 | 23 | 24 |
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|---|---|---|---|---|---|---|---|---|---|---|---|---|
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| | HO3 | VB3 | VS2 | HO2 | VB2 | VS1 | HO1 | VB1 | NC | HIN1 | HIN2 | HIN3 |
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**An integrated bootstrap diode is mandatory.** Neither ESC carries a single
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diode: the 30x30 board has 24 Q, 93 C, 81 R, 13 U and no D at all, and the
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20x20 is the same. A pin-compatible driver without the internal diode has no
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path to charge the bootstrap capacitor and will not run the high side.
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Non-inverting input logic is also mandatory, because AM32 drives these
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non-inverted.
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| Part | LCSC | Pinout | Integrated BSD | Stock | $@1k |
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| NSG2065Q (fitted) | C41414478 | verified | yes | 4876 | 0.239 |
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| 6288Q-MNS | C49424413 | verified | yes | 9295 | 0.178 @5k |
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| HL6288Q | C50331902 | verified | yes | 6020 | 0.182 @500 |
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| SD6288Q | see note | verified | yes | n/a | n/a |
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| JSM6288Q | C52196409 | verified | not confirmed | 2513 | 0.278 |
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| FD6288Q | C328453 | verified | yes | 66 | n/a |
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| NSG20652Q | C41414479 | screened | screened | 1367 | 0.310 |
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| G2063Q | C49449773 | screened | screened | 5486 | 0.239 |
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| HXFD6288QFN24 | C54423134 | screened | screened | 2967 | 0.227 @500 |
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| SL6288Q | C53085155 | screened | screened | 417 | 0.126 @5k |
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| ZH639D0NU | C53184465 | screened | screened | 1628 | 0.278 |
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6288Q-MNS, HL6288Q and JSM6288Q pinouts were read from the datasheets in
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`OpenESC-20x20/hardware/datasheets/`. FD6288Q is the original that the family
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clones and is nearly out of stock; the clones are the supply.
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SD6288Q has a verified pinout and integrated BSD but no LCSC listing under that
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number. What LCSC stocks is **SD6287Q**, C44606225, 7458 pieces. In this family
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the 6287 suffix marks the variant without the bootstrap diode, exactly as
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FD6287 does against FD6288. Confirm before ordering; the datasheet on disk is
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for the 6288.
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Same package, will not work:
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| Part | LCSC | Why not |
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|---|---|---|
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| DRV8300NLQ | C50345924 | Pin-compatible, pins 5 and 21 become MODE and DT and both default correctly when floating, but the **N** variant has no bootstrap diode. DRV8300D is the one with diodes. DRV8300DI and NI invert the low-side logic. |
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| EG2124A | C2856308 | Pin-compatible three-phase driver, but its own datasheet specifies an external bootstrap diode. |
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| AMT49406, SBD63006, FT1215Q, FT8132Q, FT8215Q, MS8829 | various | BLDC controllers with integrated output stages or I2C, not gate drivers. Unrelated pinouts. |
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The 1.4 x 1.4 mm centre pad is worth noting: the NSG2065Q exposed pad is 2.6 to
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2.8 mm square, so the land is about a quarter of its area. That undersizing
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applies equally to every part in this table, which makes vendor differences in
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exposed pad size irrelevant to the choice.
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